In the era of Industry 4.0, technologies for reading multiple barcodes and optical character recognition (OCR) have become essential components in automating production. MoMaVi, part of the VisAI image processing system, stands out for its ability to rapidly and accurately read multiple barcodes or characters simultaneously. This application enables users to optimize production processes and data management effectively while minimizing errors. This article delves into the outstanding benefits of MoMaVi through three real-world application cases.

Current Challenges in Simultaneous Barcode and Character Reading

Today, businesses often rely on handheld barcode scanners or automated scanning systems to process barcode data in production and logistics.

Handheld scanners are popular due to their low cost and ease of use, but they come with significant drawbacks, such as slow processing speeds and the inability to handle multiple barcodes simultaneously. Automated scanning systems with industrial cameras offer faster reading and the ability to process multiple codes simultaneously but require high initial investment and experienced engineers for setup and operation.

These solutions also struggle with challenges like blurred or tilted barcodes and low-light conditions, leading to data recognition errors.

Addressing Challenges with MoMaVi

To tackle these challenges, we introduce MoMaVi, an advanced vision solution from Japan.

MoMaVi combines simultaneous barcode and OCR reading capabilities with cost-effective and user-friendly operations. Instead of requiring expensive equipment like industrial cameras or specialized lighting, the system utilizes smartphones. Its intuitive interface and superior image processing capabilities allow users to deploy MoMaVi immediately without needing in-depth technical expertise. This makes it an ideal solution for small and medium-sized enterprises looking to automate inspection processes efficiently.

Additionally, MoMaVi supports a wide range of inspection methods, including presence/absence checks, color verification, quantity counting, OCR, and barcode scanning. This versatility makes it adaptable to diverse industries and production requirements.

Join us as we explore outstanding case studies demonstrating MoMaVi’s ability to read multiple codes simultaneously. 

Highlight Case Studies on Multi-Code Reading Applications

Case Study 1: Simultaneous QR Code Reading in the Medical Equipment and Research Sector

The Problem:

In quality control agencies or research institutions, reading QR codes on the caps of medical test tubes and recording the position of each tube is a critical task that demands high precision. The challenge is how to automate this process to save labor and improve accuracy. 

The Solution:

MoMaVi software was deployed to simultaneously read QR codes on the caps of medical test tubes. The scanned data includes the registered positions of each test tube and the corresponding QR code information. This system transfers data via Wi-Fi to FTP/Samba servers and supports control through the TCP/IP protocol via Ethernet. 

Key Highlights of the Solution: 

• Easy Setup: Users only need to define the layout in rows and columns.. 
• Error Display Functionality: MoMaVi automatically highlights any missed positions, ensuring all QR codes are fully read. 
• Retry Functionality: Prevents reading errors caused by insufficient lighting by automatically retrying the scan. 

This application not only saves time but also minimizes errors in sample inspection, meeting the high-quality standards of the healthcare sector. MoMaVi software is fully adaptable for bulk barcode reading in similar industries, such as laboratory equipment, pharmaceuticals, and general manufacturing, etc.

Case Study 2: Simultaneous Character Reading in the Logistics and Food Industry 

The Problem:

During the packaging process for assorted gift sets, the system must check the expiration date of each product and select the earliest date to print a new label on the packaging. This requires rapid and accurate character reading capabilities. 

MoMaVi Solution:

MoMaVi employs OCR technology to identify and extract expiration dates from individual products. The system not only reads characters individually but also processes multiple products simultaneously, determining the earliest expiration date for label printing. 

Solution Benefits: 

• Automated Inspection: Eliminates manual visual checks, saving labor. 
• Improved Quality: Ensures accurate and up-to-date packaging information.
• Enhanced Efficiency: Processes multiple products quickly, meeting high-volume production demands.

This solution is particularly well-suited for logistics and food industries, where accuracy and processing speed are critical factors.

Case Study 3: Quantity Check and Barcode Scanning on Pallets

The Problem:

In the transportation and logistics sector, verifying the number of boxes on a pallet and scanning information such as destination details or barcodes is a significant challenge, especially for large-scale operations.

MoMaVi Solution:

MoMaVi utilizes a smartphone to capture wide-angle images, then counts the number of boxes on the pallet. Simultaneously, it reads information via OCR and scans barcodes/QR codes, ensuring efficient data matching. 

Key Highlights of the Solution: 

• Quick Deployment: Users can implement the system immediately.
• Cost Efficiency: Eliminates the need for expensive specialized equipment.
• Increased Productivity: Automates inspection and sorting processes, fully replacing manual checks.

This solution helps logistics businesses significantly reduce labor costs and improve operational efficiency, especially in warehouse and transportation management. 

These three case studies highlight the versatility and effectiveness of MoMaVi across various industries. The common advantage lies in its ability to automate complex inspection processes, saving time and reducing errors. Whether it’s reading QR codes on test tube caps, checking expiration dates on food products, or counting boxes on pallets, MoMaVi excels with integrated OCR technology and simultaneous barcode scanning capabilities.

Benefits of MoMaVi Software in Production Management

• Cost Savings: MoMaVi is a software solution that can be installed on smartphones or Android devices with cameras, allowing you to utilize existing devices without investing in expensive vision systems.
• Ease of Deployment: Designed for simplicity and user-friendliness, MoMaVi requires no specialized expertise and can be used immediately.
• Enhanced Efficiency: MoMaVi processes large volumes of data quickly, reducing task completion time and boosting productivity.
• Quality Assurance: The software integrates error display and automatic retry functions, minimizing errors and ensuring all required scanned information is captured
• Flexibility: Supports various inspection methods, making it suitable for industries such as manufacturing, logistics, healthcare, and food production. 

Temas currently offers the AI Vision system product line from Japan, "Vis-AI", with options tailored to diverse production needs: 

• MoMaVi: Easily deployable on smartphones or Android devices.
• VisAI-Edge: Equipped with standard industrial interfaces, ideal for manufacturing environments.
• VisAI-Win: Designed for processing large volumes of data or integration with other applications.

MoMaVi optimizes production management by combining technologies for batch barcode reading and OCR. Real-world use cases demonstrate how MoMaVi effectively addresses complex challenges in healthcare, logistics, and food industries.

With its low cost, rapid deployment, and exceptional efficiency, MoMaVi is an indispensable tool in modern production automation, meeting the requirements of various industrial sectors.

Learn more about the technical details of MoMaVi here